OVERVIEW:
Actemium partnered with a leading automotive manufacturer to deliver a fully integrated electrical and control solution for its state-of-the-art paint shop at a new production facility. This comprehensive system ensured reliable, scalable, and efficient control and monitoring across all paint shop operations. By consolidating design, procurement, and commissioning under a unified approach, the project minimized coordination challenges and supported a successful plant launch.
CHALLENGE:
The customer was launching a new automotive manufacturing plant and required a robust, centralized control system for its advanced paint shop. The challenge was to integrate multiple critical systems such as ovens, airhouses, and monitoring platforms into a single, cohesive solution. Without this integration, the plant risked inefficiencies, longer commissioning times, and operational inconsistencies that could impact production quality and scalability.
SOLUTION:
Actemium delivered a fully integrated electrical and control solution covering design, software development, procurement, and commissioning across all major systems in the facility including
- Pre-Treatment, E-Coat, E-Coat Oven
- Sealer Oven
- 3-Wet Spray Booth Airhouses
- Paint Shop Central Monitoring System
- Building Management System
A robust communication network was implemented to connect all systems, enabling seamless data exchange and centralized oversight. The solution brought together a range of industry-leading technologies to provide real-time monitoring, unified control, and the flexibility to scale as the facility’s needs evolve.
RESULTS & CONCLUSION:
The integrated solution improved operational efficiency through centralized control, reduced commissioning time, and enhanced reliability and scalability across systems. This demonstrates how a unified electrical and control approach can transform complex manufacturing environments and is one Actemium can replicate across similar facilities to support modernization and future growth.